Installing the ezCAN Yari for Yamaha

This is a step-by-step guide to installing the HEX ezCAN Yari for Yamaha.

The following Yamaha motorcycles are supported: (partial support)

  • Ténéré 700 (Euro 4 & Euro 5) (2019-2022)
  • Ténéré 700 Rally Edition (Euro 4 & Euro 5) (2020-2022)
  • Ténéré 700 World Raid (colour TFT) (2022-2024)
  • Ténéré 700 (colour TFT) (2023-2024)
  • Ténéré 700 Rally Edition (colour TFT) (2023-2024)
  • Ténéré 700 Extreme Edition (colour TFT) (2023-2024)
  • Ténéré 700 Explore Edition (colour TFT) (2023-2024)

 

PLEASE NOTE THAT THE ezCAN YARI DOES NOT CURRENTLY SUPPORT 2025-ONWARD YAMAHA TÉNÉRÉ MODELS. This message will be updated as more information becomes available.

  • 1x ezCAN device (Black body)
  • 1x Euro 4 adaptor with horn and high-beam cable
  • 1x Euro 5 adaptor with horn and high-beam cable
  • 1x MicroUSB-to-USB C cable with included USB C-to-USB A adaptor
  • 1x 4-pin high-beam splitter
  • 1x 6-pin high-beam splitter
  • 1x rubber plug
  • 4x two-wire stub connectors (Black/Orange wiring)
  • 4x terminal wires (Orange)
  • 4x rubber blanking seals
  • 3x power-circuit blanking plugs
  • 20x cable ties

Due to CAN-bus and wiring harness limitations on Ténéré 700 models, the following functions are not available:

  • The Ténéré 700’s CAN-bus does not transmit turn signal data. This has the following consequences:
    • Auxiliary front lights cannot be dimmed, turned off or flashed in tandem with active turn signals.
    • Run/Brake/Turn signal functionality is not supported (however, auxiliary rear/brake light functionality is supported).
  • The CAN-bus does not include ambient brightness data, meaning the motorcycle has no day/night brightness differentiation (affects some auxiliary front light functions)
  • Heated gear cannot be controlled using the Ténéré 700’s factory heated grip controls.

HEX ezCAN Yari for Yamaha packaging:

STEP 1:

DOWNLOAD, INSTALL & CONFIGURE THE SOFTWARE

This is a good time to:

  • Unbox the ezCAN.
  • Decide what and how many accessories you will be installing, and their requirements. Must some accessories be connected in a specific manner and/or to specific power circuits? As an example, low-powered ‘smart’ accessories must typically be installed on the ezBUS (White) power circuit.
  • Read the Installing for Life section of the ezCAN User Manual (downloadable from here), and evaluate your planned installation according to the guidelines in that section.
  • Register your ezCAN (All you need to do to register the ezCAN is connect it to your computer using the supplied USB cable, meaning you can do it at the comfort of your desk.)

STEP 2:

LOCATE THE DIAGNOSTIC CONNECTOR AND BATTERY

Locate the diagnostic connector and battery

Depending on year model, two different diagnostic connector types are used on ezCAN Yari-compatible Yamaha Ténéré models.
The Euro 4-type (4-pin) diagnostic connector used on earlier models looks like this:

The Euro 5-type (6-pin) diagnostic connector used on later models looks like this:

To access the diagnostic connector and battery on all Ténéré models:

  1. Remove the seat.
  2. The diagnostic connector and battery are located under the seat.

STEP 3:

PLUG THE ezCAN INTO THE CAN-BUS

IMPORTANT: Do not connect the ezCAN’s CAN-bus connector to any part of the motorcycle other than the diagnostic connector. If you do, the ezCAN will not function.

    1. Install the main body of the ezCAN in the compartment under the seat.
    2. Remove the protective cap from the motorcycle’s diagnostic connector.
    3. Connect the correct diagnostic connector adaptor to the ezCAN as follows:
      • If the motorcycle has a Euro 4 (4-pin) diagnostic connector, connect the ezCAN’s white JWPF connector to the JWPF-to-Euro 4 CAN-bus adaptor in the ezCAN installation kit (below).

If the motorcycle has a Euro 5 (red 6-pin) diagnostic connector, connect the ezCAN’s white connector to the JWPF-to-Euro 5 CAN-bus adaptor in the ezCAN installation kit (below).

4. Connect the ezCAN CAN-bus adaptor’s male Euro 4 plug or male Euro 5 plug to the motorcycle’s diagnostic connector.

STEP 4:

CONNECT THE ezCAN TO THE BIKE'S BATTERY

Route both ezCAN power supply cables from the main body location to the battery.

Ensure that all wiring is routed safely and securely, in a way that does not allow it to chafe or pinch. Where needed, secure all wiring to frame tubes or other components using the cable ties supplied with the ezCAN installation kit.

WARNING: For safety reasons, always disconnect the negative battery terminal first, and re-connect it last. 

  1. Disconnect the negative wiring harness terminal from the negative battery pole.
  2. Disconnect the positive wiring harness terminal from the positive battery pole.
  3. Connect the terminal on the orange ezCAN power cable, and the bike’s positive wiring harness terminal, to the positive battery pole.
  4. Connect the terminal on the brown ezCAN power cable, and the bike’s negative wiring harness terminal, to the negative battery pole.
  5. Re-install the battery cover.
  6. Tidy the CAN-bus and battery cable routing, making sure you have easy access to the four power circuit plugs.
  7. Secure all loose cables using the cable ties included in the ezCAN installation kit.

Note: The HEX ezCAN’s status LED should be solid green for approximately a minute after connection to the battery. After this time, the ezCAN enters Sleep Mode, and there will be no LED activity until the bike’s ignition is switched ON.

STEP 5:

CONNECT THE GREEN HORN TRIGGER WIRE (OPTIONAL)

The CAN-bus on Yamaha Ténéré models does not include a horn trigger signal. To be able to activate an accessory horn when the horn button is pressed, a separate horn trigger input to the ezCAN is provided (red wire with black female connector, below).

IMPORTANT: Even if you do not want to install an auxiliary horn on a Ténéré, the green horn trigger wire included in the ezCAN installation kit must be installed if you will be configuring front auxiliary lights to strobe on horn activation.

Enabling accessory horn triggering

  1. Remove the trim panels on the left and right sides of the fuel tank.
  2. Locate the factory horn on your bike.
  3. The factory horn has two male spade terminals, and the bike’s wiring harness connects to the horn through two separate female spade terminals. The colours of the factory horn wires are pink and black.
  4. Connect the male single-pin plug on the green ezCAN horn trigger lead to the single-pin female terminal with green wire leading from the main body of the ezCAN (below).

5. Remove the spade terminal with the pink wire from the factory horn (below).

6. Connect the ezCAN horn trigger lead’s male+female spade terminal to the exposed male terminal on the horn (below).

7. Connect the factory female spade terminal with the pink wire to the exposed male terminal on the ezCAN horn trigger lead (below).

Completing the horn trigger wire installation

  1. If you want to install an accessory horn, connect the accessory horn to a two-pin ezCAN stub connector (see Step 7). The stub connector will be plugged into an ezCAN power circuit of your choice.
  2. If the factory horn and/or accessory horn do not work when the bike’s horn button is pressed, see Testing the horn connection below.

Testing the horn connection

If the factory horn and/or the accessory horn do not work when the bike’s horn button is pressed, diagnose the horn circuit by doing the steps that follow:

  1. Connect the ezCAN to your computer.
  2. Launch the ezCAN configuration software.
  3. Switch the motorcycle’s ignition ON.
  4. Click the hamburger icon in the upper right corner of the HEX ezCAN Configuration Tool, then click Diagnostics (below, left).
    • The Diagnostics window will be shown (below, right).

5. Read the Horn Input Voltage value (below, right). If the ezCAN horn trigger circuit is working correctly, the value should be at or near 0V when the horn is inactive, and approximately 12V when the horn is active.

STEP 6:

CONNECT THE BLUE HIGH BEAM TRIGGER WIRE (OPTIONAL)

The CAN-bus on Yamaha Ténéré models does not include a high-beam trigger signal. To be able to increase or decrease the brightness of auxiliary front lights when the high-beam switch is set to high beam or the flash-to-pass button is used, a separate high-beam trigger input to the ezCAN is provided (red wire with black female connector, below).

Installation of the high-beam trigger wire is only needed if you want to increase or decrease the brightness of auxiliary front lights when the high-beam switch is set to high beam.

Two different high-beam trigger leads with blue wire are supplied as part of the ezCAN installation kit:

Single male terminal-to-4-pin-male-and-4-pin female (below). This trigger lead is used on Yamaha Ténéré models equipped with colour TFT information displays.

Single male terminal-to-6-pin-male-and-6-pin female (below). This trigger lead is used on Yamaha Ténéré models equipped with monochrome grey information displays.

Enabling high-beam triggering

  1. Remove the trim panel on the upper right side of the front fairing, behind the headlight (images above).
  2. Unplug the wiring harness headlight connector (yellow highlights, images above).
  3. Connect the male connector of the Hex 4- or 6-pin high-beam splitter cable to the female connector of the wiring harness headlight connector.
  4. Connect the female connector of the Hex 4- or 6-pin high-beam splitter cable to the male connector of the wiring harness headlight connector.
  5. Connect the male single-pin connector of the Hex 4- or 6-pin high-beam splitter cable to the female single-pin connector with red wire on the ezCAN (below).

STEP 7:

CONNECT THE ACCESSORIES, USING COLOUR CODING

The ezCAN installation kit includes four two-wire stub connectors with male connection terminals, orange power wires and black ground wires.

The following parts are also included:

  • 4x pulse-width modulation (PWM) terminal wires (orange with white tracer)
  • 4x rubber blanking seals

If the accessory to be connected to a power circuit has three wires, convert a two-wire stub connector to a three-wire connector as shown in the Connecting 3-wire LED lights section of the HEX ezCAN User Manual (downloadable from here).

If the accessory to be connected to a power circuit has two wires, seal the stub connector’s empty terminal cavity as shown in the Connecting 2-wire accessories section of the HEX ezCAN User Manual.

If any of the ezCAN’s power circuits will not be used, we recommend that you connect a blanking plug to the output plug of each unused circuit.

2-wire applications: insert a blanking seal.
3-wire applications: insert a PWM terminal wire.

4x terminal wires and blanking seals
4x 2-wire stub connectors

Connect the male terminal of each stub connector to the relevant female ezCAN power circuit connector (below).

Connecting a 2-wire accessory to an ezCAN stub connector:

  1. Connect the accessory’s ground/Earth wire (this is usually, but not always black or brown) to the ground wire of an ezCAN stub connector.
  2. Connect the accessory’s power wire (this is usually, but not always red) to the 12V power wire of an ezCAN stub connector.


Connecting a 3-wire accessory to an ezCAN stub connector:

  1. Connect the accessory’s ground/Earth wire and power wire as described above.
  2. Connect the accessory’s PWM control wire to the dual-colour (solid colour+tracer) wire of an ezCAN stub connector.

Connecting low-power smart accessories to a power circuit:

If you are installing ‘smart’ accessories (that is, low-power accessories capable of intelligent input and control through the ezCAN’s LIN bus), note the following:

  1. Smart accessories (including the HEX ezSWITCH) must only be connected to the ezCAN’s ezBUS (white) power circuit. Smart accessories will not work if connected to the red, yellow or blue circuits.
  2. The ezBUS (white) power circuit can accommodate any odd or even number of individual accessories, to a maximum of sixteen.
  3. A selection of HEX ezBUS adaptors and connectors is available, allowing you to connect smart accessories quickly and easily. See the ezBUS Accessories section of the Hex Innovate online store for details.

Read the Hex ezBUS and Configuring Hex ezBUS functionality sections of the ezCAN user manual (downloadable from here) for detailed information on how to use ezBUS functionality.

IMPORTANT: If the accessory stub connectors included in your ezCAN installation kit do not have orange power wires, but instead have colours that match the colouring of the ezCAN power circuits (as seen below), always connect like-to-like (red stub connector to red power circuit, blue stub connector to blue power circuit, and so on.)

MAKING THE INSTALLATION EASIER WITH THE ezCAN EXTENSION KIT

The HEX ezCAN Extension Kit contains everything you need to connect front auxiliary lights, rear accessory lights and a horn to the ezCAN. It also includes additional connectors that allow you to connect other accessories.

You can purchase the Extension Cable Kit here.

  • 2x 1.5m 3-core extension cables (typically used for 2-wire or 3-wire front auxiliary lights)
  • 1x 0.5m 3-core extension cable (typically used for a rear running/brake light)
  • 1x 1.5m 2-core extension cable, with spade connectors (typically used to connect air horns or other 2-wire accessories)
  • 3x female MT-3 connectors, including terminal pins and terminal seals
  • 5x male MT-3 connector kit, including terminal pins and terminal seals
  • 5x rubber blanking seals (used in cases where only two terminals are used in a 3-wire MT-3 connector)
  • 6x 20mm sections of adhesive-lined heat-shrink tubing
  • 2x 6.3mm female spade connector terminals
  • 1m cable sheathing
Front auxiliary lights extensions
Horn extension
Adhesive lined heat shrink & 1m sheathing
Brake/Accessory extension

STEP 8:

TEST THE INSTALLATION

WARNING: Test and check your installations and accessories in a safe, controlled environment before first use. Caution is advised at all times. Extra vigilance is needed when testing new features or accessories. You do so at your own risk.

DISCLAIMER: Hex Innovate is not liable for any injury or damage, howsoever caused, and all products and services are used at your own risk.

Before finalizing the ezCAN installation, or re-installing any components you may have removed, it is important that you test all newly installed accessories for satisfactory fitment and correct operation.

Many ezCAN-powered accessories can be tested by switching the ignition ON and operating the relevant controls. Exceptions include:

  • Accessories for which you have enabled the Only on when engine running feature (examples may include Aux 1 lights, Aux 2 lights, MotoLights, and heated clothing). To test these functions, the bike’s engine must be running.
  • Some brake light functions require that the bike be moving at or above a certain speed. As examples, Flash on Emergency Stop and Flash on Rapid Engine Braking functions require deceleration of more than 21 Kilometres per hour per second.

STEP 9:

COMPLETE THE INSTALLATION

Complete the ezCAN installation as follows:

  1. Make sure the main body of the ezCAN is well-secured in a place where it is protected from pressure, heat and impact.
  2. Make sure all factory, ezCAN and accessory cables and wiring harnesses are well clear of all moving parts, and securely fastened. Where needed, use the cable ties included in the ezCAN installation kit.
  3. Replace all motorcycle components and fasteners that may have been removed for the sake of the ezCAN installation.
  4. Inspect the complete installation for mistakes or problems, and fix all problems that you have noted.
  5. Test all new accessories for correct operation a second time.
  6. Download the ezCAN user manual from this page. Keep the manual in a safe place on your computer or phone: it contains all the information you need to operate the ezCAN and adjust its functionality.

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