Installing the ezCAN Arno for Aprilia motorcycles

This is a step-by-step guide to installing the HEX ezCAN Arno for Aprilia.

The following Aprilia motorcycles are supported:

  • Tuareg 660 (2022+) 

HEX ezCAN Arno for Aprilia packaging:

  • 1x ezCAN device (Black body, red Euro 5 connector)
  • 1x ezCAN horn cable
  • 1x MicroUSB-to-USB C cable with included USB C-to-USB A adaptor
  • 20x cable ties
  • 4x two-wire stub connectors (Black/Orange wiring)
  • 4x terminal wires (Orange)
  • 4x rubber blanking seals
  • 3x power-circuit blanking plugs
  • 1x horn trigger wiring harness (green wire)
  • 1x male+female spade terminal

The CAN-bus on Tuareg 660 models does not include ambient brightness data. This means the following functionality limitations apply for this motorcycle model:

  • No day/night brightness differentiation (affects some auxiliary front light functions)

STAP 1:

DE SOFTWARE DOWNLOADEN, INSTALLEREN EN CONFIGUREREN

This is a good time to:

  • Unbox the ezCAN.
  • Decide what and how many accessories you will be installing, and their requirements. Must some accessories be connected in a specific manner and/or to specific power circuits? As an example, low-powered ‘smart’ accessories must typically be installed on the ezBUS (White) power circuit.
  • Read the Installing for Life section of the ezCAN User Manual (downloadable from here), and evaluate your planned installation according to the guidelines in that section.
  • Register your ezCAN (All you need to do to register the ezCAN is connect it to your computer using the supplied USB cable, meaning you can do it at the comfort of your desk.)

STAP 2:

LOCATE THE DIAGNOSTIC CONNECTOR, BATTERY, AND HORN

Step 1: Locate the diagnostic connector

To access the diagnostic connector and battery:

  1. Remove the seat.
  2. The Tuareg 660 has a red female Euro 5-type diagnostic connector. The connector is located on the right side of the bike, between the battery and an upper frame tube.


The Euro 5-type diagnostic connector used on Aprilia Tuareg 660 models looks like this:

Step 2: Locate the battery

The battery is located under the front seat.

Location of motorcycle battery

Location of diagnostic connector

STAP 3:

steek de ezCAN in de CAN-BUS

IMPORTANT: Do not connect the ezCAN’s CAN-bus connector to any part of the motorcycle other than the diagnostic connector. If you do, the ezCAN will not function.

  1. Remove the cover from the battery.
  2. Install the main body of the ezCAN forward of the battery, as shown below.
  3. Connect the ezCAN’s red CAN-bus plug to the bike’s Euro-5 diagnostic connector as shown below.

Remove the black plastic battery cover.

Connect the ezCAN’s red CAN-bus plug to the red diagnostic connector.

STAP 4:

CONNECT THE ezCAN TO THE BIKE'S BATTERY

ezCAN cable routing may depend on a number of factors, including your personal preference.

Ensure that the wiring is routed safely and securely, in a way that does not allow it to chafe or pinch. Where needed, secure all wiring to frame tubes or other components using the cable ties supplied with the ezCAN installation kit.

WARNING: For safety reasons, always disconnect the negative battery terminal first, and re-connect it last. 

  1. Disconnect the negative wiring harness terminal from the negative battery pole.
  2. Disconnect the positive wiring harness terminal from the positive battery pole.
  3. Connect the terminal on the orange ezCAN power cable, and the bike’s positive wiring harness terminal to the positive battery pole.
  4. Connect the terminal on the brown ezCAN power cable, and the bike’s negative wiring harness terminal to the negative battery pole.
  5. Re-install the battery cover.
  6. Tidy the CAN-bus and battery cable routing. Secure all loose cables using the cable ties included in the ezCAN installation kit.


Note:
The HEX ezCAN’s status LED should be solid green for approximately a minute after connection to the battery. After this time, the ezCAN enters Sleep Mode, and there will be no LED activity until the bike’s ignition is switched ON.

Connect the ezCAN to the positive battery terminal, then to the negative battery terminal.

Re-install the battery cover, then tidy and secure the cables. Make sure you have easy access to the four power circuit plugs.

STAP 5:

CONNECT THE HORN TRIGGER WIRE (OPTIONAL)

Only complete this step if you intend to do one or both of the following:

  • Power an auxiliary horn using one of the HEX ezCAN power circuits
  • Configure front auxiliary lights to strobe on horn activation


The Tuareg 660’s CAN-bus does not include a horn trigger signal. To be able to activate an accessory horn when the horn button is pressed, a separate horn trigger input to the ezCAN is needed.

Enabling accessory horn triggering:

Connect the male single-pin connector on the green ezCAN horn trigger wire (red arrow, below) to the female horn trigger connector on the main body of the ezCAN.
The horn trigger connector on the ezCAN has a green wire with black tracer, and is located next to the ezCAN’s red female Euro 5 plug.

01

Carefully inspect the wires leading to the two spade terminals on the Tuareg’s factory horn. The colours of the two wires are black and black with white tracer (below). If dirt makes the wire colours difficult to see, wipe the visible portions of both wires with a damp rag.

02

Remove the spade terminal with the black wire from the horn (below).

03

Connect the female spade-terminal end of the green ezCAN horn trigger wire to the vacant horn terminal (below).

04

Connect the female spade-terminal end of the black wire to the vacant male spade-terminal end of the green ezCAN horn trigger wire (below).

05

If the factory horn and/or accessory horn do not work when the bike’s horn button is pressed, see Testing the horn connection below.

Testing the horn connection:

If the factory horn and/or the accessory horn do not work when the bike’s horn button is pressed, diagnose the horn circuit by doing the steps that follow.

1. Connect the ezCAN to your computer.

2. Launch the ezCAN configuration software.

3. Switch the motorcycle’s ignition ON.

4. Click the hamburger menu icon in the upper right corner of the HEX ezCAN Configuration Tool (red arrow, below), then click Diagnostics.

The Diagnostics window will be shown.

5. Read the Horn Input Voltage value (red arrow, below). If the ezCAN horn trigger wire has replaced the correct (black) factory horn wire:

– The value should be at or near 0V when the horn is inactive.
– The value should be approximately 12V when the horn is active.

STAP 6:

CONNECT THE ACCESSORIES, USING COLOUR CODING

The ezCAN installation kit includes four two-wire stub connectors with male connection terminals, orange power wires and black ground wires.

The following parts are also included:

  • 4x pulse-width modulation (PWM) terminal wires (orange with white tracer)
  • 4x rubber blanking seals

If the accessory to be connected to a power circuit has three wires, convert a two-wire stub connector to a three-wire connector as shown in the Connecting 3-wire LED lights section of the HEX ezCAN User Manual (downloadable from here).

If the accessory to be connected to a power circuit has two wires, seal the stub connector’s empty terminal cavity as shown in the Connecting 2-wire accessories section of the HEX ezCAN User Manual.

If any of the ezCAN’s power circuits will not be used, we recommend that you connect a blanking plug to the output plug of each unused circuit.

2-wire applications: insert a blanking seal.
3-wire applications: insert a PWM terminal wire.

4 x aansluitdraden en blinde afdichtingen
4 x tweedraadsconnectoren

Connect the male terminal of each stub connector to the relevant female ezCAN power circuit connector (below).

Connecting a 2-wire accessory to an ezCAN stub connector:

  1. Connect the accessory’s ground/Earth wire (this is usually, but not always black or brown) to the ground wire of an ezCAN stub connector.
  2. Connect the accessory’s power wire (this is usually, but not always red) to the 12V power wire of an ezCAN stub connector.


Connecting a 3-wire accessory to an ezCAN stub connector:

  1. Connect the accessory’s ground/Earth wire and power wire as described above.
  2. Connect the accessory’s PWM control wire to the dual-colour (solid colour+tracer) wire of an ezCAN stub connector.

Connecting low-power smart accessories to a power circuit:

If you are installing ‘smart’ accessories (that is, low-power accessories capable of intelligent input and control through the ezCAN’s LIN bus), note the following:

  1. Smart accessories (including the HEX ezSWITCH) must only be connected to the ezCAN’s ezBUS (white) power circuit. Smart accessories will not work if connected to the red, yellow or blue circuits.
  2. The ezBUS (white) power circuit can accommodate any odd or even number of individual accessories, to a maximum of fifteen.
  3. A selection of HEX ezBUS adaptors and connectors is available, allowing you to connect smart accessories quickly and easily. See the ezBUS Accessories section of the Hex Innovate online store for details.


Read the Hex ezBUS and Configuring Hex ezBUS functionality sections of the ezCAN user manual (downloadable from here) for detailed information on how to use ezBUS functionality.

Note that if the white circuit is set to ezBUS mode, its fuse trip limit is set to 15 Amps by default. If needed, ezBUS PWR functionality can be used to increase the white circuit’s current capacity to a maximum of 30 Amps in ezBUS mode. See the relevant section of the ezCAN User Manual for details.

IMPORTANT: If the accessory stub connectors included in your ezCAN installation kit do not have orange power wires, but instead have colours that match the colouring of the ezCAN power circuits (as seen below), always connect like-to-like (red stub connector to red power circuit, blue stub connector to blue power circuit, and so on.)

EASIER INSTALLATION WITH THE ezCAN EXTENSION KIT

The HEX ezCAN Extension Kit contains everything you need to connect front auxiliary lights, rear accessory lights and a horn to the ezCAN. It also includes additional connectors that allow you to connect other accessories.

U kunt hier de verlengkabelset kopen.

  • 2x 1.5m 3-core extension cables (typically used for 2-wire or 3-wire front auxiliary lights)
  • 1x 0.5m 3-core extension cable (typically used for a rear running/brake light)
  • 1x 1.5m 2-core extension cable, with spade connectors (typically used to connect air horns or other 2-wire accessories)
  • 3x female MT-3 connectors, including terminal pins and terminal seals
  • 5x male MT-3 connector kit, including terminal pins and terminal seals
  • 5x rubber blanking seals (used in cases where only two terminals are used in a 3-wire MT-3 connector)
  • 6x 20mm sections of adhesive-lined heat-shrink tubing
  • 2x 6.3mm female spade connector terminals
  • 1m cable sheathing
Verlengstukken voor hulplampen
Hoornverlenging
Lijm gevoerde warmte krimpen & 1m omhulling
Rem-/accessoireverlenging

STAP 7:

TEST DE INSTALLATIE

WARNING: Test and check your installations and accessories in a safe, controlled environment before first use. Caution is advised at all times. Extra vigilance is needed when testing new features or accessories. You do so at your own risk.

DISCLAIMER: Hex Innovate is not liable for any injury or damage, howsoever caused, and all products and services are used at your own risk.

Before finalizing the ezCAN installation, or re-installing any components you may have removed, it is important that you test all newly installed accessories for satisfactory fitment and correct operation.

Many ezCAN-powered accessories can be tested by switching the ignition ON and operating the relevant controls. Exceptions include:

  • Accessories for which you have enabled the Only on when engine running feature (examples may include Aux 1 lights, Aux 2 lights, MotoLights, and heated clothing). To test these functions, the bike’s engine must be running.
  • Some brake light functions require that the bike be moving at or above a certain speed. As examples, Flash on Emergency Stop and Flash on Rapid Engine Braking functions require deceleration of more than 21 Kilometres per hour per second.

STAP 8:

VOLTOOI DE INSTALLATIE

Complete the ezCAN installation as follows:

  1. Make sure the main body of the ezCAN is well-secured in a place where it is protected from pressure, heat and impact.
  2. Make sure all factory, ezCAN and accessory cables and wiring harnesses are well clear of all moving parts, and securely fastened. Where needed, use the cable ties included in the ezCAN installation kit.
  3. Replace all motorcycle components and fasteners that may have been removed for the sake of the ezCAN installation.
  4. Inspect the complete installation for mistakes or problems, and fix all problems that you have noted.
  5. Test all new accessories for correct operation a second time.
  6. Download the ezCAN user manual from this page. Keep the manual in a safe place on your computer or phone: it contains all the information you need to operate the ezCAN and adjust its functionality.

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U wordt nu doorverwezen naar onze primaire website om onze juridische informatie te bekijken.